• SOP / potassium sulfate fertilizer pellet mill

SOP / potassium sulfate fertilizer pellet mill


SOP / potassium sulfate fertilizer pellet mill
 
 
The pellet mill adopts the couple roller. Between the rollers, there is certain gap. Using double output shaft reduction machine, makes the couple roller in phase and run face to face.julin@mec.com.cn

Product Details

Quick Details Parameter

Supply Ability : 1 Unit/Units per Day 25
Model Number : SG-360A
applications : SOP pellet mill
working method : two counter-rotating rollers compacting
final briquettes : high strength
roller material : CrMo
final products : high strength
process flow : compact-crush-screen
green density : doubling
cover an area of : 30m2

Description

SOP / potassium sulfate fertilizer pellet mill
 

  The pellet mill adopts the couple roller. Between the rollers, there is certain gap. Using double output shaft reduction machine, makes the couple roller in phase and run face to face. One group of roller axle seat is fixed and another group of roller axle seat is slipped. With the support of the pressure of hydraulic cylinder, they are close to each other and the hydraulic system can has the action of compensation and protection. In the surface of the roller, the hole (arc trough) of many shapes and same size are arrayed. According to the different compression rate of the materials, choose the trough of one roller aiming at the trough of another roller, or peak to trough. Two rollers is arranged in horizon. The powder material on itself weight is compulsorily feed into the gap between two rollers over the rollers continuously and equally. When the material enters into the gripping area, it is gripped by the roller. With the continuous turning or the roller, the occupied space of the material is less and less and gradually compressed and reaches the max value of the formation pressure. Then, the pressure gradually reduces. The flakes due to its elasticity and self weight breaks off the arc trough, and enter into the cutting and granulation device and sieves into the pellets.  

 

SOP pellet mill technical parameter:

 

a).roller dia.: 360mm, width: 180mm

b).roller speed: 3-26rpm.

c).screw feeder: 7.5kw motor frequency conversion speed adjusting

d).accumulator pre-pressurization: 6Mpa

e).allowable max. formation pressure rate: 65kN/cm 

f). powder flaking thickness: 6-8mm

g).flaking productivity: 2.5-3t/h

h).grinding grain size: as per customer request: (usually about 2mm)

i). grinding productivity ≥1000kg/h

j). flaking principal machine power: 30kw

k).Installed capacity: about 50kw

l).dimension (L×W×H) : 2350×2000×2400mm

m).weight about 10t

n). pellet output:1000-1200kg/h

o).pellet size:1-5mm 

p). pellet shape:  irregular (angular)

 

SOP pellet mill components:

 

1) Ration feeding device: Composed of raw material silo and star type charger with fixed amount transportation, 1.1kw power, 6L/rpm, frequency conversion speed adjustment.

2) Screw feeder: Composed of charger with 7.5kw frequency conversion speed adjusting motor. This is to further finish degasification and pre-compress the powder.

3) Compactor: Composed of fixed axle seat and slipped axle seat, two alloy steel rollers, two hydraulic cylinder and pump, double output reduction machine, Type GIICL drum jugged shaft coupling and 30kw electromotor set. 

4) Grinding machine: Grinding chamber, cutting principal axis, 19 pieces of multi-teeth rotation knife and comb plate composes the grinding chamber. The principal axis driven by 4kw motor to rotate cut the flakes in high feed. The cutting speed is 750~900rpm.

5) Granulator: Composed of granulation chamber, granulation principal axis, 10 pieces of turning cut knife and the U type screen mesh (grain size as per customer request) with the hole diameter 0.5~5mm. 5.5kw motor-wheel drives the principal axis to granulating. The granulation turning speed: 150~250rpm.

6) Electrical control cabinet: Composed of electrical control box, frequency conversion speed adjusting controller, ammeter, voltmeter, instruction light, button, voltage conversion switch, etc.

7) Vibrating screen: (one set) the grinded material from the grinding and granulator is screened into the grain by this machine and recycled powder. SFJH100×2C

8) Bucket hoisting machine HL160, HL200, HL250. Equipped based on the request.

 

SOP pellet mill applications:

 

1.fertilizer: 

Potassium Sulfate(SOP), potassium chloride, Russia red potassium, potassium nitrate, ammonium chloride, Ammonium Phosphate Monobasic, Diammonium phosphate(DAP), NPK compound fertilizer, import Russia Potassium Sulfate(SOP), ground phosphorite, NH4SO4, concentrated superphosphate, humic acid etc.

2.powder material

 zinc oxide, lead oxide, calcium chloride, calcium phosphate, High test bleaching powder, cryolite, chemical inhibitor, silica, Isophthalodinitrile etc.

3.chemical raw material, fine chemical material

4.FGD gypsum

5.coal powder

 

Note: It takes potassium sulphate(SOP) for example,vary in accordance with the material to be pelletized.

 

SOP / potassium sulfate fertilizer pellet mill

 

Company Profile

   
Changzhou Shengong Granulation Equipment Co., Ltd.
 
 
1. Our company
We are located in Zhonglou Development District, Changzhou, Jiangsu Province which is only 1 hour train far from Shanghai. Our company is devoted to researching the dry granulation of all types of powder.

2. Our experience
We take the lead in importing Russian potassium sulphate dry granulation machines and all-function production lines that granulate potassium fertilizer-compound and mixed fertilizer. With 10 years of granulation experience and excellent enterprise management, our complete sets of dry rolling granulation equipment and perfect after-sales service are well welcomed and commented by all customers.

3. Application:
3.1 Dry inorganic power:
**Gypsums, including FGD gypsum (from electric power plant), natural gypsum, phosphogypsum,fluorogypsum
**Fertilizer, saying chemical fertilizer, mineral fertilizer, NPK compound fertilizer, especially specialized in Russia SOP/KCL and Manheim SOP
(100% organic fertilizer is not suitable)
**Fine chemical materials, snow melt agent, fire retardant, cement retarder, metallurgical addition agent, etc.

3.2 Dry organic powder mixed with min.50% inorganic power, saying cocopeat.

3.3 Slight wet powder, saying charcoal mixed with starch and water, coal powder

Changzhou Shengong Granulation Equipment Co., Ltd.

 

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