1. Main Technical Parameters
Washing, filling and sealing three stations adopt rotary type. The sealing station uses hot-melt welding to seal cap. The machine uses mechanical hand to catch bottles neck for location and handing-over. Any scrape of bottle or bottom is not allowed.
Max capacity 6000 bottles/hour adopt frequency conversion for adjusting speed
Specification 100-1000ml plastic infusion bottles (BOPP bottle or vertical soft bag) and matching plastic cap
Bottle-air washing number 30
Water washing number 30
filling number 18
Cap-sealing numbers 30
Washing effect Qualified rate of washing ≥99.8%
Metering error ≤±1%
Welding effect After sealing, the deviation between the position of bottleneck and cap≤0.4mm; cap-sealing pass rate≥99.9%
Total power About 20Kw
Gas consumption 0.6Mpa, about 260 m3 /h
Water consumption Purified water≥0.2MPa, about 0.7 m3 /h
Overall dimension (L×W×H) 4500×2000×2200mm
2. Work principle
Model XGF30/18/30 plastic soft bottle I.V-solution washing, filling and sealing production line is a packing machine contains bottle-washing, filling, and cap-sealing three stations as a whole. Washing, filling and sealing three stations adopt rotary type. The sealing station uses hot-melt welding to seal cap. The machine uses mechanical hand to catch bottles neck for location and handing-over. Any scrape of bottle or bottom is not allowed. This promotes production efficiency and ensures quality.
Technical process: air washing (3shifts)---water washing(2shifts)—dry blowing(1 shift)—filling--sealing
1). Bottle-handing method
Synchronous belt transfers with bottle-blowing manipulator.
2). Bottle air washing part
Bottle-entering station of plastic infusion bottles adopts synchronous belt to convey to mechanical hand in washing station.
3) Water washing station
After the air washing, Mechanical hand catches bottles by bottleneck and turn 180°down, making bottleneck facing down for washing. Bottle-washing spray needle is equipped for washing, after washing, there are bottle blowing drying station, ensures inside and outside of the bottles without any water drop.
4). Filling station
Plastic bottles that have been water washed are conveyed to filling station by mechanical hand. Filling nozzle of filling station will trace plastic bottles for filling. The upper part of filling station is equipped with a constant-pressure liquid balance tank. The liquid pipes from workshop dilution tank are made up of inflow pipe and back-flow pipe.
Pneumatic control of filling station adopts advanced FESTO valve field-bus technology. The valve and electric conduction link are placed in the machine base. The property is advanced and reliable, waterproof and durable, which is easy to disassemble and maintenance
This station is mainly used to weld-sealing the cap of plastic infusion bottle after filling during production. It adopts double heating plate to finish cap’s weld-sealing in non-contact hot-melt type.
Shanghai IVEN Industry Co., Ltd., established in 2005, who is a professional supplier in the field of pharmaceutical machinery. We have 3 plants specially develop and manufacture different kinds of pharmaceutical machinery.
Our main products are:
Non-PVC film soft bag I.V production line
Plastic bottle I.V production line
Glass bottle I.V production line
Vial production line
Ampoule production line
Oral liquid production line
Visual inspection machine
Automatic packing system
Vacuum blood collection tube production line